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Building a Reproduction German Feld Fu backpack radio

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_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

I am currently building two German Feld Fu Backpack Radio's. Made from wood and 'airsoft' ready. They will 'look a bit like' the original, but they will not be a 100% copy.

Original dimensions of a Feld Fu radio are:
Outer dimensions with covers: h x w x d = 33 x 12 x 35.7 cm.
With front cover removed the depth is 34.5 cm.
The radio panel measures h x w = 29.3 x 9.5 cm

Kit list for 1 radio:
Wood made from 18mm multiplex:
2x front/back panel, lxb = 333 mm x 294 mm (A)
2x lower/upper panel, lxb = 333 mm x 84 mm (B)
2x side panels lxb = 330 mm x 120 mm (C)
4x beam 32x32mm x 330mm (D)
4x pieces of 'quarter round wood' 18x18mm x 330mm (E)
And some small wood for the feet, antenna mount and side panel-fixation.

Items:
2x clasps (F)
2x leather piece with hooks (G) (hiki shop)
2x corner profiles, big (H)
2x corner profiles, small (I)
2x small plates (J)
2x bolts with nuts and washer (K)
1x weft bolt with washer (L)
2x corner profiles, 10x10mm x 1000mm (M)
1x post-war canvas strap (N)
1x flat-antenne, (O) (postwar real-deal)
1x headphone (P) (real-deal (WW2 or postwar) English one)
2x leather straps (Q) (or german Y-belt)
2x D-Ring with mount plates (not pictured)

Picture Album of the build, till now (lot's of pictures in their original size!):
http://www.ww2airsoft.eu/media/thumbnails.php?album=208

Overview of the parts:

And now on with the building pictures:

Had the wood sew for me.

The building the first case.

Glueing the 'quarter round wood' and started to work on the second case.

Feet attached with the corner profiles (small) bent:

All quarter round wood glued, feet applied, corner profiles (big) attached with screws, and drilled holes for the bolts to attach the leather straps + hooks to them.

This is how the 'ribs' are going to look like:

Antenna mount created and fixed ontop, leather straps hooked up to the case with antenna:

Right side panel, this panel can be opened, the other side is screwed to the case and can't be opened:

Right side panel with a simple 'wood construction' to keep the panel in it's place. Also made an opening for the head and microphone wires. The window is for the on/off switch to-be.

Attached carrying 'handle' made from a canvas strap

This is the current state of the radio:

Still todo:
- attach all 'ribs'
- attach the D-ring loops ontop of the case
- attach the clasps ontop
- finish the 'on/off' switch
- create wood-made microphone


http://www.ww2airsoft.eu

 
Posted : 24/03/2012 1:48 pm
Steiner
(@steiner_1609088194)
Posts: 10414
Illustrious Member
 

Great work, _Arthur! :good:



You've got nothing to ein, zwei, drei, vier

 
Posted : 24/03/2012 2:14 pm
Hänschen klein
(@hanschen-klein)
Posts: 3604
Famed Member
 

nice :D






 
Posted : 24/03/2012 4:03 pm
dadio
(@dadio)
Posts: 3523
Famed Member
 

very good job


armoury
m1a1 Thompson,sten mk2,mp40,stg44,sterling,mk2 bren gun,lee Enfield no4 mk1,Mauser Kar98, Walther ppk,smith and Weston m10 and Mauser m712
Give me a big enough hammer and a place to stand and I could fix the world.
i'll kill a man in a fair fight or if i think he's going to start a fair fight or over a woman or.......
a problem shared is a problem halved ,but an advantage shared is no advantage at all
if a job's not worth doing then its certainly not worth doing well





 
Posted : 24/03/2012 6:24 pm
JD7
 JD7
(@jd7)
Posts: 6310
Illustrious Member
 

:good: nice work


 
Posted : 25/03/2012 5:52 pm
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

Thanks guys :-)

Did the bending of the 'ribs' today and started to work on the on/off switch (inside the little window). Also went on with the second radio. Pictures will follow later on.


http://www.ww2airsoft.eu

 
Posted : 25/03/2012 7:03 pm
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

And more work done.

Put some leather cream on the leather parts. Instead of the pink color, they now a natural leather color. They will darken just through usage.

Also glued the 'ribs' and attached the clasps ontop.

On top, three already threated leatherparts, below still pink ;)

Ribs.

Still todo:
- Attach the D-rings ontop
- Sanding, apply putty and fix small dents
- Painting :D


http://www.ww2airsoft.eu

 
Posted : 01/04/2012 12:46 pm
oddball
(@oddball)
Posts: 3770
Famed Member
 

Nice work mate :good:
Good to see a few more radios on here.
Are you going to try and make them work?


Watch Vid
Free speech is expensive these days!

 
Posted : 01/04/2012 12:51 pm
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

Nice work mate :good:

Thanks for the heads-up.

Are you going to try and make them work?

Yes, ofcourse ;)

Still on the to-do list is making a repro-look-a-like microphone from wood. As the headphones I am going to use (ww2 or post war, not really clear) UK ones. Both will be connected to a handheld radio, which will be placed inside the radiobox. The radio could be operated when both lids were closed; and so I am not going to make the inside-radio control panel.


http://www.ww2airsoft.eu

 
Posted : 01/04/2012 2:11 pm
(@paperpirate)
Posts: 187
Estimable Member
 

looking good, you tried them on for comfort yet?


 
Posted : 01/04/2012 3:09 pm
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

looking good, you tried them on for comfort yet?

Lol no, not yet 8)

I guess it will be quite horrible, hehehe.


http://www.ww2airsoft.eu

 
Posted : 01/04/2012 3:45 pm
(@paperpirate)
Posts: 187
Estimable Member
 

some tactical foam hidden behind leather might not be 100% 'correct' but saves your back and shoulders


 
Posted : 01/04/2012 8:42 pm
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

some tactical foam hidden behind leather might not be 100% 'correct' but saves your back and shoulders

Nah, not going to do that.

Maybe going to 'repro-create' the belt on the lower-back. Seen here;


http://www.ww2airsoft.eu

 
Posted : 02/04/2012 5:04 pm
(@paperpirate)
Posts: 187
Estimable Member
 

looks like it should do the trick, looking forward to see some more photo's when you make some more progress


 
Posted : 03/04/2012 9:00 am
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

First try-out by one of my friends (well, it's kraut actually);


http://www.ww2airsoft.eu

 
Posted : 03/04/2012 6:07 pm
_Arthur
(@_arthur)
Posts: 204
Estimable Member
Topic starter
 

And now also with A-Frame;


http://www.ww2airsoft.eu

 
Posted : 04/04/2012 6:27 pm
JD7
 JD7
(@jd7)
Posts: 6310
Illustrious Member
 

Love it love it :good:


 
Posted : 05/04/2012 9:40 am
dadio
(@dadio)
Posts: 3523
Famed Member
 

looks really good only one thing.... its too clean :good:
how heavy is it?


armoury
m1a1 Thompson,sten mk2,mp40,stg44,sterling,mk2 bren gun,lee Enfield no4 mk1,Mauser Kar98, Walther ppk,smith and Weston m10 and Mauser m712
Give me a big enough hammer and a place to stand and I could fix the world.
i'll kill a man in a fair fight or if i think he's going to start a fair fight or over a woman or.......
a problem shared is a problem halved ,but an advantage shared is no advantage at all
if a job's not worth doing then its certainly not worth doing well





 
Posted : 05/04/2012 2:08 pm
(@prideofengland)
Posts: 2142
Noble Member
 

Looks great :good:

Glad I dont have to lug it around though :whistle:


 
Posted : 05/04/2012 2:13 pm
(@paperpirate)
Posts: 187
Estimable Member
 

looks very nice mate :good:

the A-frame idea is clever


 
Posted : 05/04/2012 3:07 pm
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